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Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been designed with a particular torque/speed relationship at heart and therefore advantages from many advantages.
compact and rigid design ensures highest efficiency whilst getting space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended result hollow shaft for shrink disc (with or with no shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 numerous sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
Most of these options are created feasible by a modular style concept that starts with a cubic housing.
The EP-Series is an extremely versatile product line, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide doggie clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power tranny, high torque, or dynamic applications. These gearboxes characteristic durable cast iron housings, hardened bevel gears that will be lapped in pairs, and robust bearings all contributing to a trusted and optimized performance.
Features
Readily available in a wide variety of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your machine design.
Below is an array of EP-Series gearboxes. You can get the full product line, with technical specs and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Ability spiral bevel gearboxes are suitable for universal use because of their machine-friendly construction and adaptability. The effective and reliable best performer is obtainable in different variations. Like all Ever-Ability spiral bevel gearboxes, they are manufactured using the present day production approach to ground circular arc teeth according to Ever-Power. For customers, this means higher toothing quality and accuracy as well as even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input swiftness: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes happen to be characterised by high quality and robust overall performance by virtue of the gear housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different variations. The get and the steering wheel are mainly made out of Ever-Power spiral gearing offering a noiseless, steady and efficient operation.
Type EP may be the standard version where in fact the bedding contains strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for transmission of high torques in low revolutions. The bearings are strong conical roller bearings on polished bearing chairs.
Type “L” is a particular gearbox manufactured according to consumer requirements.
Our spiral bevel gearboxes could be given up to four shafts, hollow shaft and with an result torque as high as 1,000 Nm and may become fitted with a motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and will be supplied in a hygienic edition with a lubricant accepted for the meals industry, with stainless steel shafts and with a rustproof yellowish chromated gear housing. If there is a need for special shafts or flanges, we have great experience in adapting gearboxes – actually in smaller quantities – or in designing particular gearboxes for example with gear housings in stainless or as accuracy gearboxes with minimal backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears from the differences in helix angles, they could be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, because of the fact that manufacture facilities for directly bevel gears have become rare and the actual fact that straight bevel gears teeth can’t be polished, producing spiral bevel gears which may be polished superior with regards to noise reduction, spiral bevel gears will probably become more common in the future.
Bevel gears could be generally categorized by their manufacturing methods, namely the Gleason method and Klingelnberg technique, which each have differing teeth shapes, and presently most gears use the Gleason method. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make us extremely flexible and responsive. We interact in partnership with you, providing assistance and assistance for your unique software, guiding you through concept, design and manufacture according to your own requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a selection of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will see the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as for example ATEX or for make use of in the meals industry
Various corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time when you are extremely precise with suprisingly low backlash and very low transmission error. Silent, shock resistant, have overload capability and are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to allow lubricants to be propagate evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted via a unique, flexible locknut design.
Spiral bevel gears are actually designed for applications that require high speed and huge torque power. They are able to help cut consumer costs by providing long-lasting performance with reduced need for repairs or replacements. With spiral bevel gears, there is no need for offsets and a considerably reduced threat of overheating. Curved teeth and deeper traction between those tooth ensures greater asset availability to boost flexible performance and lengthen equipment life.
Spiral bevel gears are actually bevel gears with helical teeth situated in a 90-degree angle. The teeth are designed with a slight curve to provide better flexibility and traction. Although they could be considered a hypoid gear, they have no offsets, which indicates they will not slip during procedure. This ensures smooth, dependable transmission ideal for high-speed, high-torque applications.